Hancock Engineering offers a wide range of extruders for the polymer and rubber industry which are custom designed for each specific application.
Hot Feed Extruders - Hancock Engineering designs and manufactures extruders that receive the hot rubber compound from a batch mixer system, a continuous mixer or in the form of a strip coming from a mill. For batch mixer fed applications, the typical extruder sizes fall in the range of 6" (150 mm) to 24" (600 mm) screw diameters
Cold Feed Extruders - For cold strip feed, the extruder sizes offered range from 3 ½" (90 mm) up to 12" (300 mm) including straight, vented and pin barrel extruders.
Pin Barrel Extruders - Pin Barrel Extruders are utilized for the production of tread lines and tires, profiles hoses, cable and sheets. The variably placed pins, arranged in a radial pattern around the screw, provides effective stream splitting of the compound material without excessive compound temperatures. Extruders:
- Cold Feed, Hot Feed, Pin Types, Strainers, Preformers
- Disassembly, sandblasting, inspection & magnifluxing
- Rebuilding gear reducer: install new bearings, new oil seals, new gearing - if needed, etc.
- Installing rebuilt or new ac/dc variable speed motor.
- Specifying and installing new VFDs (Variable Frequency Drives)
- Specifying and installing new variable speed SCR drive (Analog or Digital).
- Specifying and installing new bimetallic liner 58-60 R or hone existing liner.
- Rebuilding stock screw with stellite and grind OD to new clearances.
- Designing new stock screw/barrel to specifications.
- Installing new rotary joint with new spray pipe for screw cooling.
- Hydrostatic pressure testing of cooling jackets.
- Priming & painting to color specifications with anticorrosive paint.
- Supplying new or re-engineered head to customer's process specifications.
- Installing new HMI operator station with start, stop, speed compensation/indicator, reversing, temperature indicators, etc.
- Specifying and installing power roll feeding system, new or rebuilt.
- Supplying vacuum capabilities.
- Breaker plate and filtering capabilities.
- Specifying and installing new temperature control units "TCU's"
- Test running complete system under power, is available.
- We also supply other accessories for general extrusion and hose making, such as: screen changers, take-up & let-off conveyors, laser gauging devices, continuous vulcanizing lines, winding units, cooling units, autoclaves, etc.
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